IIoT can be referred to as the "Industrial Internet of Things." It is an industrial framework in which a large number of devices or equipment are connected and synchronised using software tools and third-platform technology. IoT uses smart machines and real-time analysis to better utilise industrial machine data.
Following are the ways a business can benefit from the Industrial Internet of Things (IIoT).
Improves Efficiency: The IIoT allows manufacturers to automate and optimise their operating efficiency. Robotics and automated machines enhance production and help firms streamline processes. This helps manufacturers better understand the operational effectiveness of individual equipment and fleets. Using advanced analytics on IIoT data leads to recommendations and strategies for upgrading processes, optimising workflows, and increasing efficiency and productivity.
Enhances Safety: With the use of IoT safety equipment, many firms are now lowering this risk of workplace injuries. When all IIoT sensors are used to monitor workspace and employee safety, "smart manufacturing" becomes "smart security." Employees can be notified when they are not adhering to the relevant workplace safety rules, allowing them to make the necessary corrections and maintain their safety while working.
Simplifies Inventory Management: One of the most difficult aspects of managing inventory is ensuring that there is just the right amount of stock on the shelves at all times, without either running out of the item or having too much of it. This entails placing reorders at just the right moment. Wearables, RFID, and sensors are examples of the kinds of technologies that can provide information about the position of objects, as well as their state and mobility. Warehouse and supply chain managers are able to monitor events occurring throughout a supply chain if they have a real-time notion of the whereabouts of inventory at all times.
Enhancing the health of machines: In an IoT network, machines and devices are constantly sending operational and performance data. This IIoT sensor data integration with production machinery provides condition-based maintenance alerts, which can foresee problems before they arise. Facility management benefits from IoT sensors that can actively monitor temperature, vibrations, and other elements that lead to hazardous operational situations. Manufacturers can prevent machine failure and minimise machine downtime by implementing this form of proactive monitoring of machine conditions.
Cost reduction: IIoT solutions give businesses the knowledge they need to cut costs and boost revenue. Predictive maintenance, fewer errors, enhanced quality control, and optimal efficiencies all boost producer revenues. Industrial IoT offers manufacturing company leaders insights from anywhere, anytime. Manufacturing operations can be remotely monitored 24/7, from anywhere in the world.
IIOT applications and their examples
IIoT technology has several uses in contemporary industry sectors due to its real-time monitoring and reporting capabilities, especially when combined with AI-powered analytics, automated procedures.
Healthcare: Wearables and IoT monitoring allow patients more control over their treatment and keep them in touch with their doctors. These technologies can give doctors a fuller picture of patient health. Therefore, diagnoses, rehabilitation, and overall health are more thorough. Surgical IIoT technologies are getting to the point where remote surgery and advanced diagnostic tools will allow healthcare workers in underdeveloped or rural areas to share sensory information and communicate in real-time with some of the world's greatest doctors and nurses.
Smarter Manufacturing: Companies collect information from the worldwide market, media trends, and customer feedback. AI-powered systems can combine this information with other pertinent data to help with product creation and quality assurance. Such insights can be used to automate an IIoT network of machines and robotics to optimise production processes in smart factories.
Smart Logistics: The introduction of industrial processes and factory automation, as well as an increase in the demand for speed and volume, have compelled logistics organisations to expand their commercial vehicle fleets by adding networks of last-mile delivery partners who use on-demand small vehicles. On supply chain networks of vehicles, IIoT-integrated and tracking devices or apps enable managers to maintain an overview of all the vehicles in their fleet in one place, whether it be an e-bike or a cargo ship. Using real-time data from IoT devices, we can combine loads, save waste, and accelerate deliveries.
IIoT Technology in the Energy and Utility Sectors: IIoT technology has a wide range of applications in the energy and utility industries, including monitoring consumption habits and forecasting demand. Prosumers are consumers who produce energy, typically with solar panels or other alternative sources. In distributed microgrids, prosumers can see how much power they're using and selling back to the grid, as well as how much power they can redistribute.